Some Factors to Consider When Choosing an Automatic Bottle Capping Machine
1. According To the Size Range of Caps
Whenever you are going for an automatic bottle capping machine, there is an important question you should ask yourself.
What is the size of the range caps I intend to use?
Caps are usually very small in diameter 120 mm much larger than 5 mm. A great size range is often impractical for working in a capping machine.
Therefore, very large caps require vertical capping machines and a capping machine with a cap tightening. Very small caps can also become a major challenge as this will limit the type of capping machine.
The bottle cap may be too small for any other machine except for the “monoblock” system to handle. The size of the cap diameter will also determine the most appropriate sorting device. Smaller caps may require smaller vibratory sorting systems while larger ones will require bulk lift sorters.
2. According To the Geometry of the Caps
In this case, you have to look at the geometry of the caps you want to place on different containers. The height to cap width ratio constrains your cap filtering options. This will also play a role in determining the type of capping machine you use for the application.
Flat caps are very easy to handle (sort, apply and tight) and can work on all types of sorting machines. However, if the size changes and the cap exceeds their width.
Your options for choosing an Automatic Bottle Capping Machine will reduce the vibratory and centrifugal systems. The geometry of the caps will determine if you will select a machine that is capable of isolating the caps.
It can also give you the option of choosing a machine that will lift and erect the cap on the container. This will also determine and influence your choice of being an “inline” or chuck vertical style capping machine.
Some closures such as pumps, dropper dips, and spray heads are financially prohibitive for automatic placing and sorting. In this case, you have to manually tighten the cap to tighten it after placing it.
3. According To the Closure Design and Fit of the Closure
In this case, you have to look at the design of the closure and how it will fit on the container. Some enclosures with moving caps will depend entirely on vertical chuck type placement on specific containers. The perfect example of such a cap is the detergent pouring spout cup.
They are long and have a skirt that fits into the mouth of the container before engaging the thread to tighten. Closures such as plugs, stoppers, and cork depend on vertical sorting and placing on containers.
Machines that handle such closures run much slower at intermittent speeds than inline capping machines. Line capping machines run at a constant speed and vertical placements are less expensive than intermittent machines.
In the case of a very small plug design, you will use a “monoblock” system that can be very expensive for small producers.
4. According To the Environment and Operation Considerations of the Plant
The environment where you will install the automatic capping machine will also determine the type of machine to purchase. Your choice will depend on the operational considerations you intend to explore later.
In case you want to work with corrosive chemicals and explosive materials. You will go for a machine with a material that can withstand chemical corrosion. The Automatic Bottle Capping Machine Manufacturer should be able to provide you with a machine that has the right frame style and electrical considerations. The machine must also be able to meet the correct quality standards set for different environments.
5. According To Future Production Estimates
Like any other machine, you need to go for a capping machine that will allow future upgrades. Benchtop capping machines may collide with sealing in the future, especially with advances in technology levels.
Semi-automatic bottle capping machines can give you an allowance for future upgrades. You can decide to fully Automatic Bottle Capping Machine to increase the productivity of the packaging plant. This can be a good option, especially to start if you have a low initial cost of capital.
When selecting an Automatic Bottle Capping Machine you need a good plan for your project. Remember that demand can increase and technology will also move forward. Therefore, go for a machine that is flexible enough to adapt to future changes in the scale of production.
6. According To the Level of Unity
A good machine must be able to integrate well with other machines in the production line. As an example, a benchtop capping machine may not integrate properly with power conveyors and automatic fillers, and labellers. An automatic capping machine will go to the existing conveyor and automatic conveyor system.
You must opt for a machine that integrates well with other machines in the production system. This will save your installation time and also increase the level of production.
7. As Per Initial Investment Capital
The amount of capital you invest will affect your choice of machine. The higher the investment capital, the greater your chances of obtaining a good capping machine. Apart from the factors you have gone through, there are many other factors to look at as well.
Contains:
- Additional change parts cost
- Floor space available
- Operation speed
- Torque accuracy
The above considerations will help you make the right choice for an automatic capping machine. You have to specify the details to your Automatic Bottle Capping Machine Manufacturer & supplier so that you can get a good capping machine. Remember to check the machine for stability, tolerance variance, and any bad input.
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